Swamp Cooler Thermostat Manual Control


The wiring of a swamp cooler is not complex but if you have never wired up a motor before, or feel uncomfortable with electricity it is advisable to hire an electrician to wire up your cooler.

The major problem with swamp coolers is how to control them. They have a thermostat built into the front, but it is very difficult to control the temperature in your bedroom if the cooler is on the other end of the house.Orka Technology has introduced a wireless remote thermostat for use with PLUG-IN type swamp coolers.

The Dial 7625 – Ezi-Stat Evaporative Swamp Cooler Thermostat Controller is one of the most common swamp coolers regarding smart thermostats. The digital thermostat allows you comfort while controlling how much energy you use. One of the benefits of swamp coolers is how energy efficient they are. Set the comfort level for you and your family and the AeroCool Pro-Series evaporative air cooler does the rest. Combined with the Pro-Stat programmable thermostat, the AeroCool Pro-Series will automatically and efficiently operate the equipment to best maintain. Digital Evaporative Cooler Control with Thermostat 2 Speed 1/3 to 1 HP 115V/230V Automatic start and stop for temperature comfort. Automatically pad pre-wet. Automatically adjusts from High to Low speed Digital display with separate controller in water proof box.

Motors and switches wiring can change from different manufactures. Be sure to always follow the schematics from the manufacture for any motor or switch.

A swamp cooler needs Power to run two things.

  • Blower Motor
  • Water Pump
Swamp cooler thermostat control problems

The water pump is what pumps water up to the cooling pads and is almost always 110/120 volts AC and like any 110/120 volt appliance it simply needs to be plugged in to work.

It will operate like any 110/120 volt appliance once it is plugged/wired into a cooling unit.

A blower motor blows air into a building and can be either 110/120 volts AC, or 220/230 volts AC, and will also have connections for low and high speeds.

Here is a swamp cooler blower motor with the leads for Hi, Low, and Common labeled H, L, and C.
When voltage is applied to the low side the windings in the motor it will turn the motor slower. When voltage is applied to the high side the windings in the motor will turn it faster.

Swamp Cooler Wiring Color Codes

  • Red = low
  • Yellow = Pump
  • Black = Hot Wire (High)
  • White = Common Wire (Neutral)
  • Green = Ground Wire

While the hot wire (black wire) goes through a switch to the motor, the common wires (white) are all tied together to complete the circuit when the switch is flipped.

An evaporator switch is the most common way of controlling a swamp cooler, although thermostats can also be bought to control a cooler.

Single switches are also sometimes used with a single motor speed and the pump simply tied into the switch.

An evaporator cooler switch is a much better option since it can change from low to high speed as well as fan and pump only.

An Evaporator Cooler Switch

Swamp Cooler Thermostat Manual Control Switch

Basic Evaporator Switch Wiring Schematic.

The above is a basic wiring schematic for a swamp cooler switch. (Always follow the schematics that come with the switch that is bought, this is only an example.)

On the left side is the wiring coming from a breaker with Black (hot), White (common), and Green (ground).

Swamp Cooler Thermostat Manual Control System

Ground: The Ground wire is simply connected to all the grounds with a wire nut.

Common: The common (neutral) wires, usually white, are all connected together including the common side of the water pump.

Hot: The Black wire or hot side is connected to the switch and will give power to the proper setting when the switch is turned.
Here is an example of a 110/120 volt swamp cooler switch that is wired in.

  • L1: This is the hot wire (Black) coming from a breaker.
  • 1: Red wire coming from low side of blower motor.
  • 2: Yellow wire going to hot side of water pump.
  • C: Black wire going to high side of blower motor.

The switch will have the low and high side from the blower motor connected to it along with the hot side of the water pump.
As you can see from the simple diagram above the only real worry to focus on is wiring the hot side (black wire) correctly into the switch.

The wires coming from the hi and low side of the motor need to be connected properly as well as the hot side from the water pump.
Since the common wire (white wire) simply completes the connection it does not need to run through the switch. The same with the ground (green) wire.
Keep in mind that simply because wiring color coding is supposed to be followed, Black (hot), White (Common), it is always a good idea to double check. Especially in older homes where the wiring may not have been done correctly.

SwampSwamp Cooler Thermostat Manual Control

Swamp Cooler Thermostat Manual Control Panel

If you are replacing a switch or doing a new install from scratch yourself this will not be a problem, as you will be able to spot if the wrong wire color coding is being used.

Where Can a Swamp Cooler Switch be Bought?
Swamp cooler switches can be usually be bought at any hardware store. They can also be bought online at Amazon or eBay.
Example Swamp Cooler Switch On Amazon
LASCO 36-0233 Evaporative Water Cooler Thermostat with Two Speed Six Position Switch

Email For Special Quote on Very Large Quantities

* Please Note, There Is A $25 Minimum Charge PLUS S/H For Cooler Parts Orders

Installation Instructions Shipped With All Thermostats
Free Shipping on all Thermostats

Manual

Swamp Cooler Thermostat Control Problems

P/N 7617 Cooler Controller ™

2 Speed 1/3 HP to 1 HP 115/230 Volt
Automatically Controls the operation of an Evaporative Cooler


$69
Includes Free Shipping

Automatically controls the operation of the evaporative cooler.
LCD digital temperature readout with electronic temperature sensor circuitry.
Constant room temperature displayed.
Easy single touch temperature adjustment.
Case door covers operating controls
Four-minute blower start delay when using pump feature for pad wetting.
Installs in standard depth 2 x 4 single gang electrical box.

UL Listed, 1 HP, 115 VAC, 60Hz


P/N 7616
Wall Plate
Adapts Digital Thermostat Controller to a 2 gang electrical junction box

$6

Installation Instructions Shipped With All Thermostats

P/N 7625 EZIStat Controller ™

2 Speed 1/3 HP to 1 HP 115 Volt and 230 Volt
Automatically Adjusts Motor Speed
Also Has Manual Control for 2 / 4 / 8 Hour Timer Mode



No Longer Available

Automatically adjusts from High to Low speed
as the temperature approaches set point.
Optional manual control for cool (pump) and fan only
2 / 4 / 8 hour timer mode
Automatic start and stop – in “Cool” Mode only
Simple 5 wire interface
Installs in standard 2 x 4 single gang electrical box


P/N 7616
Wall Plate
Adapts Digital Thermostat Controller to a 2 gang electrical junction box
$6

Installation Instructions Shipped With All Thermostats

P/N 7620 SELECT-A-STAT Cooler Controller ™

2 Speed 1/3 HP to 3/4 HP 115 Volt
Bimetal temperature sensing with unique heat anticipator
Line voltage thermostat & controller
Includes switches to control pump & 2-speed motor (15 amps)


NO LONGER AVAILABLE
Automatic start & stop for temperature control
Includes separate control of high and low-speed blower motor and control of pump
Bimetallic sensing element
Includes thermostat, motor switch, pump switch, leads and installation wiring diagram
Installs easily with 4 lead wires and ground terminal
Designed for installation in single gang or double gang electrical boxes (not included)
Rated 15 amps at 115 volts VAC. UL Listed

Installation Instructions Shipped With All Thermostats